When designing grooves for static axial seals, the first consideration is whether the pressure is coming from inward or outward.In situations involving outward pressure, the outside diameter of the groove is primary, and the groove width is the primary consideration for the inside diameter. For inward pressure, the inside diameter is primary. This ensures that the O-Ring needs to move the least distance to seal the extrusion gap.
Surface finishes for the hardware are critical to maximizing seal life and performance. The ideal surface microfinish is between 10 and 20 micro-inches. Anything under five will cause inherent surface lubrication to be wiped away by the end of the stroke.
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